Have you ever wondered how the Tesla Cybertruck performs in a crash? With its 5-star safety rating from the NHTSA, the Cybertruck impressively demonstrates that unconventional designs do not have to come at the expense of safety. In this article, you'll learn how the specially designed crumple zones of the Cybertruck work in crash tests and why they ensure a safe impact.
Engineering behind the Crumple Zones
The design of the Tesla Cybertruck relies on an innovative gigacasting technology that goes far beyond traditional crash structures. Unlike conventional vehicles that rely on prefabricated crash boxes and defined collapse zones, the Cybertruck absorbs impact in a controlled and precise manner.
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Bumper Beam and Sensors:
Upon impact, the bumper is immediately compressed. At the same time, the integrated sensors analyze the crash dynamics in milliseconds and control the activation of airbags and seatbelt pre-tensioners. -
Structural Deformation:
The entire vehicle structure follows a predefined deformation sequence: The power unit is directed downward while the gigacast structure collapses cell by cell in a controlled manner. This method significantly reduces the G-forces acting on the occupants.
Virtual Analysis Meets Reality
Wes Morril, the lead engineer of the Cybertruck, recently showed in a post on X (formerly Twitter) how precise the virtual simulation is compared to the real crash test.
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Nearly Identical Results:
A side-by-side video illustrates how the simulated crumple zones almost exactly match the results of the real crash test. -
Feedback for Further Optimizations:
This comprehensive virtual testing phase allows Tesla to continuously incorporate feedback into development and further refine the safety concept.
Conclusion and Outlook
The Tesla Cybertruck impressively proves that a futuristic design does not necessarily have to compromise on safety. The precisely developed crumple zone and intelligent sensor system ensure that even in a severe impact, the energy is dissipated in a controlled manner. For Tesla fans and technology enthusiasts, this offers a fascinating insight into the future of vehicle technology, where virtual simulations and real tests go hand in hand to achieve an unparalleled level of safety.